It is resting (almost) in place, awaiting a few holes for mounting. (Whoopee!) It was stripped and primed but nothing else. The front battery box is mechanically assembled and external wiring has begun. Another hole will go through the upper firewall panel above it. This is the final part of the series on his first conversion. Redbulls this month! Converting a Volkswagon VW Beetle Into an Electric Car SHIFT EV is converting this 1970 VW beetle to electric power for a customer from Washington state. The single-pedal driving took a few blocks to get comfortable with it, because the regenerative brakes feel aggressive at first. Full fitting instructions and wiring diagrams are included with every unit. Next week we begin assembly of the modules into the boxes. A friend of mine has a mechanic friend who we called to see if he would be interested in the idea of helping us with the conversion. We can accomplish our drive systems maximum and minimum voltage range, With 5 modules wired in series, the full and empty voltages fall within the operating range of our motor controller. We originally looked for a camper van business for sale. The ElectrAA Show was also a chance to meet Robert Llewellyn, the Fully Charged presenter and a bit of an EV icon. So, we're going to start with a big one, the Sven Hedin Crafter Volkswagen Westfalia Camper. The project had eaten our private investment, and then doubled that because of paying off the matched loan. It is installed easily and has a great old-school look. SHIFT EVis converting this 1970 VW beetle to electric power for a customer from Washington state. Plus, spotting one on the motorway on bank holiday travels. Traction EV - converting classic cars to electric - EV Central The three low voltage wiring harnesses bundles exitingupwards will be enclosed in tubing and routed neatly to their destinations. We drill a hole and rivet the nut into position. If we were to do the process again today with the same spec, the project would cost around 45,000 including the cost of the camper van. Wiring is pulled through the firewall tube of the box end cover. These would be tougher to find for a reasonable price as most seem to sell for around $100k if theyre in good shape. They started with a 1995 Vanagon and stripped the motor. The gland nuts for the cables to pass through are also installed. I've created, for this topicand to give early warning to builders considering these modules. Amazon.com: Electric Car Conversion Kit The outer-most tubes each pass through another 3D printed adapter to make the shortest run to the stock dash vent ducts. The Swindon, on the other hand, goes for just about $2,506. Feedback ID The holes for the DC-DC (on the front battery box) were tapped for assembly. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. Easy to reach and still in the standard VW configuration. Volkswagen Beetle/Bug Complete Kit 1956 - 1977, Volkswagen Bus / Samba / Type 2 1950 - 1979. Price: $8,734.00 Add to Cart Details Volkswagen VW Thing EV Conversion Kit, AC Motor, Regen Braking, 1968-1980 The EV West VW Thing Starter Kit is perfect for th . With the availability of a conversion kit that will transform the classic Beetle into a new-age electric car that you can charge at home. Many VW Bugs have been converted in the past with efficiency claims between 200 and 300 Watt-hour per mile (Wh/mi). Motorways are so boring, and it was great to explore the beautiful British countryside. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. Volkswagen T4 T5 / T6 Transporter Conversion Furniture , DIY flat pack kits with tambour doors made in light weight ply . So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? It is hard to imagine that the engine compartment was barely long enough to get this assembly into place. It also has a mode for checking wire continuity when we jiggle the harness. There will be a bit of a weight difference with the new engine adding 500kg to the scale. The simplest way is to buy a premade conversion kit that will inevitably save you time engineering your own bits and pieces, as well as money figuring it out on your own. We must find the solution that we'll install so we can check for leaks in the rear module (and front) before they go in. Buslab - VW Bus & Vanagon Parts & Service When the plumbing is finalized, the rear pack will go into the car. It probably doesn't help that the steel of this car experienced a front-end collision and may have tweaked geometry. We want to avoid issues in the years to come. At long last: For weeks I've been telling everyone I'll test drive it this weekend, only to be sidelined by one problem or another. VW T2 Campervan goes Electric - YouTube Racing is the soul of the auto industry. The throttle linkage and location were determined, a few parts were fabricated and polished (since it shows). Is it wise to convert a VW Westfalia van to electric? He said, We have to do an episode on this! (Im still waiting for the call, FC.). Rightly so, it's an exciting milestone to begin electrical testing. The center console remains a valid option to put around what we've done if it remains appealing. Shipping calculated at checkout. I heard stories of AA vans parking outside VW shows to save them making a long journey for a call out. At eDub Services, we take any form of donor vehicle. The box side-cover has slots intended for plumbing to exit, but those slots don't line up well with the P100D fitting locations. Tear down to build up. At the bottom are the missing VW defrost ducts that just arrived. VW Bus Bay Window T2 Power Window Regulator Conversion Kit Left & Right 68-79 Brand New $255.50 Save up to 15% when you buy more Buy It Now Free shipping Sponsored VW TYPE3 Fastback Variant Notchback 1967-1973 Weber Conversion Kit see details (For: Volkswagen) Brand New $619.79 Buy It Now Free 4 day shipping Last one 9 watchers Sponsored Thomas Schmall, a member of the Board of Management of Volkswagen Group Components, commented on the project: The electrified Beetle combines the charm of our classic car with the mobility of the future. After deciding that the plan was a good one, we started the business dimensions. Volkswagen T2 Camper Van Electric Conversion Part 1 The 3D printed solution cost is $0.50 each, which eliminates the need for the black 10 pin connector and allows visual confirmation that connectors are properly seated without removing the fixture. Unfortunately, the CNC programmer had an emergency come up and has been out for two days. Complete EV HypE conversion kit for air-cooled VW - High Voltage Max 90 kWatt-180 VDC 7,820.00 - 30,290.00 Excl. The left and right side duct tubes will get replaced with directional and closable vents. We now have a routing plan and are proceeding to assemble! The harness is laid out where we expect it to stay. Sorry, we have detected unusual traffic from your network. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. Solutions like this are often a gamble, but it worked great. The box can be removed by the interior restoration folks, but it would be better to address these issuesnow. I started a Photo Stream from day one of the project and my first picture was the eDub Logo. This diagram isn't very legible in this article, but it provides an idea of how we've laid outcomponents to showlocations and wire routing over different sections of the car. More BMS testing is needed to verify the settings are working, but much of that is more easily done when we're driving. Externally, only the coolant plumbing is a little different. The conversion uses VW electric components. It's fully plumbed, and wired to the car. So, for me, a camper van would be perfect, but which one? VW Transporter T2 EV kit (3) VW Transporter T3 EV Kit (2) VW Transporter T4 / T5 EV Kit (2) VW Beetle EV Kit (3) Smart Roadster EV kit (2) Smart Fortwo EV Kit (2) Productcategorien. The plumbing under the car is complete leaving only the battery connections upfront to connect. This board has a combination of components that suit the gauge on this car. 12 Best Electric Car Conversions You Can Buy Right Now - HiConsumption The airflow to all six ports is excellent. The press-fit of the nylon hose onto the connectors requires a special tool with a 3 week lead time, and a pretty penny. What followed was an amazing summer. Putting your car under the knife is an intimidating thing, but its exciting as well. Type 2/T25 - Full-width VW Campervan Rock n Roll Bed. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. Solutions like this are often a gamble, but it worked great. Volkswagen has teamed up with specialist firm eClassics based in Germany to provide the official conversion kit. VW Crafter Sven Hedin Westfalia Camper. Jesper is founder ofLifelike.dk and a long-term investor in Tesla, rsted, and Vestas. Theres no reason why we cant convert every single VW T2, is there!(?) Notice 1 of 3 bolts is missing from the back of the motor on the middle photo. The later classic, the T25, fixed a lot of the running issues plagued by the early campers, but we werent going to care about running issues. Plus, in my opinion, the T25 is a little ugly (send angry letters to my editor). Its 12V wiring to the car is done and ready to plug it in on arrival. An EV Conversion seems like a simple enough task . This clean-up was made sense to do now because wiring and access will be difficult after the conversion. We wanted to pay close attention to this because the battery location raised the center of gravity by about 18" from stock. Over the past month Ive been picking little pieces off the van to prep it for its new electric drivetrain. Baywindow Power Steering Conversion Kit - Cool Air VW The white connection mates to the new BMS cell temperature harness. We purchase electric vehicle conversion kits from EV West. A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. After we got back, we tested a few more things and began buttoning up the wiring harness, installing high voltage guarding, and doing other cosmetic work. VW T2 Conversions. Four concept vans, a rebadged Dodge Grand Caravan, and an emissions scandal later, VW has finally revealed the reborn electric Bus, the 2024 Volkswagen ID Buzz. VW has launched an electric conversion kit for the classic Beetle The default clutch-regen setting on the motor controller's "profile 2" is just right for that. We sat down with one of our Lead VW Mechanics, Ben, to chat electric vehicle conversions. Otherwise the same external dimensions. If that is feasible, we reviewavailable motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. Intelligent Living Media believes that information should be freely available to all, but we also believe that sources should be properly credited and that intellectual property rights should be respected. It mates with the four steel tabs on the back-side of the original dash. As part of our electric vehicle conversion service at Jack's Garage, we are very proud to be in partnership and to be the sole UK agent for the illustrious eClassics in Stuttgart Germany. Slave BMS PCB modifications & cell tap harness wiring. I didn't get an image of the template and location yet, but I'll post it next week. T2 1974-79 Lite Steer Electric Power Assisted Steering Kit. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. And isnt it a good job he did! We've actually been inside this one ourselves, and if it wasn't for the $100,000 price tag we'd snag one up pretty quickly! Conversion Kit Price: $7,598 Volkswagen Super Beetle 1971 - 1979 Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. Maybe a strange question to ask, but there is some context. 1969 VW T2 Campervan electric conversion using a full 75 kW Tesla battery pack and Tesla Drive Unit. Battery enclosures sold separately. VW Beetle Kit 1956-1977 HPEVS AC-50 Read more . The final known bit of wiring (coolant pump, radiator fans) was completed. In the early 2000's, John took on the title as "Grumpy", and founded . The PCBs are all mounted and ready for harness wiring. VW Type 2 charging system, VW camper van ignition system, VW T2 starter motors, VW Transporter lighting and more with free delivery from Heritage Parts Centre. Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. Her PhD was The effect of smart grid utilisation on the degradation of an EV battery and she was one of the first in the country to have a Nissan Leaf on trial. Minor trimming was needed, but the parts fit into place well. So lets begin at the beginning. Not too hard, she replied. The stock PCB precisely positioned the cell tap connectors (red) to minimize movement and stress on the connecting flex circuits (blue/orange) coming from the cells. The cell taps and thermistors for the front battery box modules are wired. Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. The stereo amp, speakers, and other parts arrived soon after ordering with exception of the stereo itself that should arrive any day. Using VW Beetle Electric Conversion Kit. Click here to view more details about the P100D 6.3kWh coolant connectors in a separate blog post. It's the new wider tire on the new wider rim. The driving range of one full charge is about 124 miles. Commonluy used Tesla S and X battery modules are about 5.2kWh (depending on some model variants sucy as the 4.5kWh, 5.3kWh, 5.6kWh, and 6.2kWh. It is time to get registration, license plates, and registration! Taking off in 2nd or 3rd gear without clutching is just as we hoped. This work falls more under the category of restoration than conversion, but every project has its challenges. The BMS systems are operating as expected except for a diagnostic code that triggers when the charging process completes. This part fits: Baywindow. It cools to a zero clearance fit. The SW20 MR2 is an awesome JDM candidate for an ev conversion. Unlike other beetle conversions, this will have 63kWh on board. You can pick one of these up from as low as $8k., Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. The eDub Platform. The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. If you have the vehicle and the dream, we have a conversion pack to suit. A clear protective guarding will go over this so the exposed high voltage is not accessible to curious fingers. It will look a bit like we're going backward for a few days, but the new finish plan will be much better. No. It's similar to what's inside the black heater box assembly pictured below it. We settled on the Hyper9 X1 system. Aussie battery-powered Kombi powers up - caravancampingsales.com.au So, both units had to be sent back, and then the two companies had to decide how fo fix the problem. The EV West VW Thing Kit is very unique in the fac EV Trainer Cart - Fully Assembled and Running - AC50 or Hyper9, Karmann Ghia EV Conversion Kit, AC Motor, Regen Braking, 1955-1974, Porsche 356 Speedster EV Conversion Kit, Regen Brakes, AC Motor, All Years, Porsche 911 EV Conversion Kit, Regen Brakes, AC Motor 1965-1986, Porsche 912 EV Conversion Kit, Regen Brakes, AC Motor 1965-1969, 1976, Porsche 914 EV Conversion Kit, Regen Brakes, AC Motor 1969-1976, Universal NetGain Hyper 9 120V EV Conversion Package - Motor, Inverter, Throttle, Instrument, Chill Plate, Volkswagen Super Beetle EV Conversion Kit Complete, Regen Brakes 1971-1979, Volkswagen VW Beetle/Bug EV Conversion Complete Kit, Regen Brakes, Battery Packs 1956-1977, Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC Motor 1950-1979, Volkswagen VW Notchback EV Conversion Kit, AC Motor, Regen Braking, Type 3 1961-1973, Volkswagen VW Thing EV Conversion Kit, AC Motor, Regen Braking, 1968-1980. SHOP. I dropped it off at the tire store to return the tire and have it replaced. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. Electric bike conversion kits 2022 - A guide on giving your bike a.4-barrel carburetor to fuel injection conversion kits for 250-600 HP V8 engines No laptop required Fits any square (Holley 4150) . As a family, weve since gone through 3 Nissan Leafs, 2 BMW i3s, and a Kia e-Niro. The bed sits level with the rear engine shelf and make up a 6 foot bed when out in bed position. Based on a 1962 Type 2 11-window Microbus, had a 120-hp electric motor, as well as active air suspension designed by VW sibling brand Porsche. We managed to cross a few more things off our bucket list. They're capable of more than enough power that our system will draw 750A. People forever tinkering and fixing; making new or just patching up the old. After reviewing a few types of batteries in different scenarios, the Tesla battery modules used in the Tesla Model S and X are a good option for this build in several ways. Classic Electric Vehicle Options - eDub Conversions We budgeted 30,000 ($37,000) and planned a 100 mile (161 km) range conversion. "We can convert a Beetle in less than a month," he says. A new Elcon TC charger meant we could charge at 7kW, so a long drive from North Yorkshire to Malvern for the ElectrAA Show was now possible. First Smart Microgrid In Zimbabwe Installed At Shopping Center In Harare, Renewables Face Two Major Challenges FUD & Connection Challenges, Flipping The Script On The Public Health & Wealth-Building Benefits Of Clean Energy, Nearly 1 In 3 Homes In Australia Covered In Solar Panels, Energy Security Amid Heightened Global Tensions. This is hard to say, as the costs for conversion were swallowed up in all the other costs for the business. A specialist in all things Porsche and VW, Zelectric offers electric conversions for a variety of different German classics, be it a 356, a Beetle, or even a Thing. They came from a Tesla that was purchased for reverse engineering by a TESLA competitor. As we commit to more part locations & circuit routes, I've ordered a lot of small parts like plumbing fittings, relays, sealed High Voltage (HV) box, fuse blocks, etc. The price for an e-BULLI, featuring redesigned front and rear axles, starts at 64,900 ($69,500). The kit contains the following: Motor: HPEVS AC-50 Controller: Curtis 1238 650 Amp, 96 Volt Instrumentation: Xantrex Link Pro Shunt: Deltec 600 Amp A Volkswagen T2 Camper Van's Electric Conversion Part 6 They had an imported American van that was bought for a customer. VW Bugs have been a popular platform for conversion to electric for decades. Next, we'll mount the high current fuse and contactor (from the rear battery) and the motor controller and fluid cooling systems. That's 2kWh more than we'll need. Contact us now to get a quote and begin the conversion process. Advertise with CleanTechnica to get your company in front of millions of monthly readers. By this point, so much money had been sunk into this project. Early or late was no issue to us. Sourcing duct hoses of the proper size and adapting at couplers where needed was the challenge. The price of a Bharat Electric Car Conversion Kit in India is Approx. The USA-740-Radio from Custom Autosound arrived. The image above shows a draft part representing the drivers' side engine compartment floor panel resting in place. Theyve successfully completed countless electric vehicle conversions and now sell quite a few kits that make the process much easier.. This will avoid having someone else pull that pack for accesslater. Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). With the motor installed, the clearance behind it looks good. The original weighs around 800kg while the retrofitted electric version will weigh around 1,300kg. Early campers were iconic. If you like what we do and want to support us, please chip in a bit monthly via, 70%, 80%, 99.9%, 100% Renewables Study Central, Clean tech and sustainability market research, Climate Change Solutions: Why 1.5C Is So Important, Electric Vehicle Sales Charts, Graphs, & Stats, Engage Global Competition: Technology for a Sustainable Future. Inside the box, an aluminum plate is cut and drilled to accept two contactors, a high-voltage fuse for the rear pack, a high-voltage relay at the top, and our positive high-current battery input cables (not routed here yet). The COVID crisis (I had to mention it, sorry) has shut us down for a lot of the year, but when were open, were busy, which is great! This article was created to allow the customer to follow the high-level build activity. Can you see it? Condition: Remanufactured. Steve Jobs (with a large bank balance due to Apple success) had seen talent in John Lasseter and his ability to create beautiful animation. The rear battery box is powder coated and in position without batteries. The engine compartment was cleaned up more (removed all the spray-glue), oil. It is not a comprehensive step-by-step procedure, but we have included many details that future builders will find useful. for Classic VW type 1 are well known for having issues. VW Beetles are a popular option, says Mr Pauly, who has converted three in his workshop, and sold about 20 conversion kits with batteries and motor for owners to do the work themselves. We are also providing Beetle owners with a professional conversion solution, using production parts of the highest quality. They have a high energy density, meaning they're more compact relative to many other batteries. This week I uncrated all the Tesla P100D modules. By designing 3 elegant conversion packs specifically for VW T2 campers, featuring the new e60 pack, eDub Services have made your decision is so much simpler. We are verifying fit, final wire routing, and service access before the final installation of the battery modules into the box. They have twice the connections and odd-sized fittings as compared to the more common Tesla S modules. With the high-level system decisions finished, we move into how we're going to properly and elegantly fit and wire these parts in the space available. VW Bay Window Power steering conversion kit Camper late early Bus Type With batteries that can take you up to 300-350 miles . I recently bought TESLA battery modules from a Tesla P100D. Since this image was captured, I've updated the coolant portions of the wiring diagram to show pumps, radiators, plumbing and ordered the parts to make visually appealing connections to the two chiller plate ports visible at the top of the controller/inverter box. To prevent hard regen from reducing the motor RPM too quickly, there needs to be a signal to the motor controller when the clutch pedal is pressed. VW Beetle Kit 1956-1977 NetGain HyPer 9 - Traction EV VW Tesla Kombi - Electric Conversion EV Project - Part 2 Modules were inserted, and the fit was as good as we had hoped. In this episode we show you the bits we. The upper right image shows the underside of the car with the coolant pump visible on the left. The new spring arrives Monday. The power delivery is 170 lbs/ft or 240 Nm of instant torque, and 130hp or 100kW. So the garage had bought it back and now had it on sale. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. We'll pop a hole in the top surface of the heat box (pictured a few paragraphs above). Closing the lower vents will send all the hot air to the windshield. High current cables were started, and cooling systems parts were gathered and began getting mounted and plumbed. Electric Vanagon Conversion - VanagonHacks.com The Parallel Configuration of the BMS units is set up and operational. The new connectors for the special P100D Tesla modules arrived, and I have test-fit one on a P100D module. Are Lithium-Ion Batteries Recyclable? The assembly of the front box remains the priority. A bit of non-EV conversion effort is occasional restoration work. A final assembly of parts in the motor compartment is underway. Installed by our technicians at eDub HQ in North Yorkshire, UK. Check Out The World's Best Classic Car Electric Conversions - InsideEVs Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. It rode very smooth, even on the worst of downtown Albany roads. Click here to view more details about the P100D 6.3kWh coolant connectors. She was immediately named Indie, as she was from a town called Andrews in Indiana. . VW of America and EV West have partnered to build an electrified Type 2 Bus. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen - EV West The 912 is another good candidate, and if youre into Porsche this may be on the cheaper end of what you can get. Answer: it doesn't matter anymore, really. *END OF LIFE, NO LONGER AVAILABLE* VW Beetle Electric Car Conversion Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. As long as healthy modules are purchased, they're a good value at around $230/kWh on today's market. VW Launches An Electric Conversion Kit For The Classic Beetle

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